{"id":271574,"date":"2025-12-04T08:53:44","date_gmt":"2025-12-04T13:53:44","guid":{"rendered":"https:\/\/www.solidxperts.com\/?post_type=techtips&#038;p=271574"},"modified":"2025-12-04T10:57:32","modified_gmt":"2025-12-04T15:57:32","slug":"validate-your-design-with-a-solidworks-simulation-drop-test","status":"publish","type":"techtips","link":"https:\/\/www.solidxperts.com\/en\/blog\/validate-your-design-with-a-solidworks-simulation-drop-test\/","title":{"rendered":"Validate your design with a SOLIDWORKS Simulation drop test"},"content":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row_content&#8221; css=&#8221;.vc_custom_1634769939600{background-color: #0d1327 !important;}&#8221; el_class=&#8221;post-header&#8221;][vc_column][vc_row_inner el_class=&#8221;container&#8221;][vc_column_inner][vc_column_text el_class=&#8221;hideme subtitle&#8221;]<span style=\"color: white;\">BLOG<\/span>[\/vc_column_text][vc_column_text el_class=&#8221;hideme title&#8221;]<\/p>\n<h1 style=\"text-align: center;\">Validate your design with a SOLIDWORKS Simulation drop test<\/h1>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row el_class=&#8221;container post-featured&#8221;][vc_column][vc_column_text el_class=&#8221;return-link&#8221;]<a href=\"\/techtips\/\">Return<\/a>[\/vc_column_text][vc_column_text el_class=&#8221;hideme&#8221;]<div class=\"post-featured-image\"><img decoding=\"async\" width=\"1270\" height=\"667\" src=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/BANNER-BLOG-DROP-SIMU.png\" class=\"attachment-1270x900 size-1270x900 wp-post-image\" alt=\"Simulation\" srcset=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/BANNER-BLOG-DROP-SIMU.png 1600w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/BANNER-BLOG-DROP-SIMU-300x158.png 300w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/BANNER-BLOG-DROP-SIMU-1024x538.png 1024w, 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style=\"background-color:#2a2a2a;width:35px;height:35px;border-radius:5px;display:inline-block;opacity:1;float:left;font-size:32px;box-shadow:none;display:inline-block;font-size:16px;padding:0 4px;vertical-align:middle;background-repeat:repeat;overflow:hidden;padding:0;cursor:pointer;box-sizing:content-box\"><svg width=\"100%\" height=\"100%\" style=\"display:block;\" focusable=\"false\" aria-hidden=\"true\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 32 32\"><path fill=\"#CCFC4C\" d=\"M21.751 7h3.067l-6.7 7.658L26 25.078h-6.172l-4.833-6.32-5.531 6.32h-3.07l7.167-8.19L6 7h6.328l4.37 5.777L21.75 7Zm-1.076 16.242h1.7L11.404 8.74H9.58l11.094 14.503Z\"><\/path><\/svg><\/span><\/a><a aria-label=\"Email\" class=\"heateor_sss_email\" href=\"https:\/\/www.solidxperts.com\/en\/blog\/validate-your-design-with-a-solidworks-simulation-drop-test\/\" onclick=\"event.preventDefault();window.open('mailto:?subject=' + decodeURIComponent('Validate%20your%20design%20with%20a%20SOLIDWORKS%20Simulation%20drop%20test').replace('&', '%26') + '&body=https%3A%2F%2Fwww.solidxperts.com%2Fen%2Fblog%2Fvalidate-your-design-with-a-solidworks-simulation-drop-test%2F', '_blank')\" title=\"Email\" rel=\"noopener\" style=\"font-size:32px!important;box-shadow:none;display:inline-block;vertical-align:middle\"><span class=\"heateor_sss_svg\" style=\"background-color:#649a3f;width:35px;height:35px;border-radius:5px;display:inline-block;opacity:1;float:left;font-size:32px;box-shadow:none;display:inline-block;font-size:16px;padding:0 4px;vertical-align:middle;background-repeat:repeat;overflow:hidden;padding:0;cursor:pointer;box-sizing:content-box\"><svg style=\"display:block;\" focusable=\"false\" aria-hidden=\"true\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"100%\" height=\"100%\" viewBox=\"-.75 -.5 36 36\"><path d=\"M 5.5 11 h 23 v 1 l -11 6 l -11 -6 v -1 m 0 2 l 11 6 l 11 -6 v 11 h -22 v -11\" stroke-width=\"1\" fill=\"#CCFC4C\"><\/path><\/svg><\/span><\/a><\/div><div class=\"heateorSssClear\"><\/div><\/div>[\/vc_column_text][\/vc_column][\/vc_row][vc_row el_class=&#8221;container post-content&#8221;][vc_column][vc_column_text]A few weeks ago, my <strong>SOLIDWORKS<\/strong> Elite Applications Engineer award fell, and the top part of it broke. I was both sad and frustrated. Sad because it meant something to me, and frustrated because I had placed it on a shelf that later tilted unexpectedly, sending everything crashing to the floor. Finding it broken on the ground that day was tough.<\/p>\n<p>Accidents like this happen all the time. The products we design are also at risk of being dropped, so why not make them as resistant as possible?<\/p>\n<p>That\u2019s exactly where <strong>SOLIDWORKS Simulation drop tests<\/strong> come in.<\/p>\n<p>In this guide, you\u2019ll learn:<\/p>\n<ul>\n<li>what a drop test is,<\/li>\n<li>why drop test analysis is essential for product reliability,<\/li>\n<li>and <strong>how to run a drop test in SOLIDWORKS Simulation<\/strong> step by step.<\/li>\n<\/ul>\n<p><a href=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/SW_ChungPing_Award.jpg\"><img decoding=\"async\" class=\"wp-image-271575\" src=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/SW_ChungPing_Award-225x300.jpg\" alt=\"Chung Ping's Award \" width=\"472\" height=\"629\" srcset=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/SW_ChungPing_Award-225x300.jpg 225w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/SW_ChungPing_Award-768x1024.jpg 768w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/SW_ChungPing_Award-600x800.jpg 600w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/SW_ChungPing_Award.jpg 858w\" sizes=\"(max-width: 472px) 100vw, 472px\" \/><\/a><\/p>\n<h2>Why Drop Tests Matter for Product Design?<\/h2>\n<p>Any time a product is handled, shipped, carried, or installed, there\u2019s a chance it could be dropped. A single impact can compromise safety, durability, performance, and sometimes even a company\u2019s reputation.<\/p>\n<p>Drop tests help engineers predict how their products will behave in real-world accident scenarios. Below are examples of industries where drop testing is essential to ensure reliability before manufacturing:<\/p>\n<ul>\n<li>Consumer products &amp; electronics<\/li>\n<li>Industrial &amp; heavy equipment<\/li>\n<li>Medical devices<\/li>\n<li>Sports equipment<\/li>\n<li>Aerospace &amp; aviation<\/li>\n<li>Automotive &amp; transportation<\/li>\n<li>Military &amp; defense<\/li>\n<li>Packaging &amp; logistics<\/li>\n<li>Robotics &amp; automation<\/li>\n<li>Construction &amp; civil engineering<\/li>\n<\/ul>\n<h2>Drop Test Prerequisites: What You Need Before Running a Simulation<\/h2>\n<p>Before running a drop test analysis, certain elements must be prepared. A 3D design is required to simulate the event digitally. Here are the steps:<\/p>\n<ol>\n<li>Create the 3D model in <strong>SOLIDWORKS<\/strong> or import an existing geometry.<\/li>\n<li>Apply materials (this step can also be performed directly in the study).<\/li>\n<li>Simplify the model to reduce solving time (this may include suppressing non-critical parts or features).<\/li>\n<\/ol>\n<h2>How to Run a Drop Test Analysis in SOLIDWORKS Simulation<\/h2>\n<p>Once your model is ready, you can set up the drop test using the following steps:<\/p>\n<ol>\n<li style=\"text-align: left;\">Enable the <strong>SOLIDWORKS Simulation<\/strong> add-in.<\/li>\n<li style=\"text-align: left;\">Create a new Drop Test study.<\/li>\n<li style=\"text-align: left;\">Apply any missing material properties.<\/li>\n<li style=\"text-align: left;\">Define interactions if needed.<\/li>\n<li style=\"text-align: left;\">Set up the drop test conditions (drop height or impact velocity, orientation, ground parameters, etc.).<\/li>\n<li style=\"text-align: left;\">Adjust result options (duration after impact, saving options, etc.).<\/li>\n<li style=\"text-align: left;\">Mesh the model and run the analysis.<\/li>\n<\/ol>\n<p><a href=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Steps.png\"><img decoding=\"async\" class=\"wp-image-271579\" src=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Steps-300x213.png\" alt=\"List of required steps of a drop test analysis\" width=\"472\" height=\"335\" srcset=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Steps-300x213.png 300w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Steps.png 468w\" sizes=\"(max-width: 472px) 100vw, 472px\" \/><\/a><\/p>\n<h2>Interpreting Your Drop Test Results<\/h2>\n<p>After running the analysis, several result types become available, such as stress and deformation plots. These help you determine whether the product will remain elastic, undergo plastic deformation, or potentially fail, and where such failures are likely to occur.<\/p>\n<p>The example below shows the kind of output <strong>SOLIDWORKS Simulation<\/strong> provides once the calculations are complete:<\/p>\n<p><a href=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Stress-results-of-the-drop-test-1.png\"><img decoding=\"async\" class=\" wp-image-271583\" src=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Stress-results-of-the-drop-test-1-300x180.png\" alt=\"Stress results of the drop test\" width=\"468\" height=\"281\" srcset=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Stress-results-of-the-drop-test-1-300x180.png 300w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Stress-results-of-the-drop-test-1-600x360.png 600w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/12\/Stress-results-of-the-drop-test-1.png 719w\" sizes=\"(max-width: 468px) 100vw, 468px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<h2>Improving the Design Through Simulation<\/h2>\n<p>Thanks to the results, you can identify weak points where the product is likely to fail. You can then reinforce the design. For example, by adding fillets, increasing wall thickness, or selecting a stronger material.<\/p>\n<p>Sometimes, results show that a part is overdesigned. In these cases, you may reduce thickness or remove unnecessary material to lower weight and cost. This is a key step in optimizing your product.<\/p>\n<p>Simply make the changes and re-run the drop test to validate the improvements.<\/p>\n<p>&nbsp;<\/p>\n<h2>Bringing It All Together: Stronger Designs Through Simulation<\/h2>\n<p>With <strong>SOLIDWORKS Simulation<\/strong>, you can test your product digitally long before manufacturing it. A drop test is just one of many analysis types available to help you validate performance and reliability.<\/p>\n<p>I initially blamed myself for the broken award, but maybe if the shelf had been designed to be stronger, the accident could have been avoided. Who knows?<\/p>\n<p>From linear static to nonlinear dynamic analyses, <strong>SOLIDWORKS Simulation<\/strong> provides a complete suite of tools to help engineers validate their designs efficiently. At <strong>Solidxperts<\/strong>, we are committed to helping our customers achieve excellence in their engineering projects.<\/p>\n<p>Looking to sharpen your skills? <a href=\"https:\/\/www.solidxperts.com\/en\/upcoming-events\/\">Browse<\/a> our upcoming trainings, available at our offices or online. Whether you&#8217;re new to simulation or ready to deepen your expertise, our certified specialists are here to support you every step of the way.[\/vc_column_text][\/vc_column][\/vc_row][vc_row el_class=&#8221;container signature&#8221;][vc_column el_class=&#8221;line&#8221;][vc_column_text]<\/p>\n<hr style=\"margin-bottom: 0; background-color: #ccc; height: 1.5px;\" \/>\n<p>[\/vc_column_text][vc_row_inner el_class=&#8221;sign-container&#8221;][vc_column_inner][vc_column_text el_class=&#8221;authorimg&#8221;]<a href=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE.png\"><img decoding=\"async\" class=\"alignnone wp-image-268590 size-medium\" src=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-300x300.png\" alt=\"Chung Ping Lu, eng.\" width=\"300\" height=\"300\" srcset=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-300x300.png 300w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-1024x1024.png 1024w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-150x150.png 150w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-768x768.png 768w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-120x120.png 120w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-60x60.png 60w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-80x80.png 80w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-100x100.png 100w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-140x140.png 140w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-200x200.png 200w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-360x360.png 360w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-390x390.png 390w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-460x460.png 460w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-554x554.png 554w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE-600x600.png 600w, https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/06\/CPLU-SIGNATURE.png 1080w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner el_class=&#8221;info-container&#8221;][vc_column_inner][vc_column_text el_class=&#8221;name&#8221;]Chung Ping Lu, eng.[\/vc_column_text][vc_column_text el_class=&#8221;title&#8221;]Senior Technical Representative[\/vc_column_text][vc_column_text el_class=&#8221;ldlink&#8221;]<a href=\"https:\/\/www.linkedin.com\/in\/chung-ping-lu-ing-81534a316\/\" target=\"_blank\" rel=\"noopener\"><span style=\"color: #0a66c2; font-size: 15px;\">Follow me on LinkedIn<\/span><\/a>[\/vc_column_text][vc_column_text el_class=&#8221;ldlink&#8221;]<a href=\"https:\/\/www.linkedin.com\/in\/chung-ping-lu-ing-81534a316\/\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" class=\"ldimag alignnone\" src=\"https:\/\/www.solidxperts.com\/wp-content\/uploads\/2025\/05\/174857.png\" alt=\"LinkedIn\" width=\"20\" height=\"20\" \/><\/a>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; el_class=&#8221;pd-5 pd-form&#8221; css=&#8221;.vc_custom_1732896386742{background-color: #0b1623 !important;}&#8221; el_id=&#8221;form&#8221;][vc_column][vc_row_inner el_class=&#8221;container container-center&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;263048&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; el_class=&#8221;img-full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;form-block&#8221; width=&#8221;1\/2&#8243;][vc_column_text el_class=&#8221;title&#8221;]Any questions? 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